The RepRap is a 3D printer that builds small objects out of plastics, by squirting layers of melted plastic out of a nozzle, on to a computer-controlled moving platform. Once a single layer is made, it moves to the next layer up from the bottom, repeating this process until your object is created.
This process is called “Fused Deposition Modeling”, or “Fused Filament Fabrication”.
The end result is a strong plastic part, with a slightly ridged surface.
This is basically the same method used by the Stratasys FDM rapid prototyping machine, which costs around $30,000.
The Chicken & Egg problem of building a RepRap machine is that many of the parts are actually made using a RepRap, so if you don’t already have access to one, you’re at a disadvantage.
I’ve been working on what’s called a RepStrap, that is, it’s not exactly following the plans for a RepRap machine, but can be used to ‘bootstrap’ construction of a RepRap. The end result is the same in that you have a 3D printer, but the construction plans & materials differ.
When starting my build I had a few design goals: appearance, cost, and functionality.